Sub Station Clamps And Connector

Hydraulic Clamp

1. What Exactly This Clamp Is

This is a DIN 3015 standard hydraulic pipe clamp, widely used in:

Hydraulic lines
Pneumatic systems
Industrial piping setups

It is specifically designed to:

Hold pipes firmly in position
Absorb vibrations
Prevent metal-to-metal contact

2. Construction Details

a) Clamp Body (Green Block)

Made of Polypropylene (PP) / Polyamide (Nylon) / Rubber-lined
Split into two halves to enclose the pipe
Provides:
Shock absorption
Noise reduction
Corrosion protection

b) Top Plate

Mild Steel / Stainless Steel
Tightened using hex bolts
Applies compressive force to hold the pipe

c) Bottom Plate / Base Plate

Mounted on a structure (frame/channel)
May be welded or bolted
Ensures stable anchoring

d) Fasteners (Bolts & Nuts)

Usually zinc-plated or SS
Provide adjustable tightening force

3. Working Principle

Pipe is placed inside the semi-circular groove of the clamp block
Top half + plate are placed above
Bolts are tightened → creates uniform clamping pressure
The plastic/rubber insert:
Distributes load evenly
Dampens vibration and shock

4. Key Features

Vibration damping (very important in hydraulic systems)
Prevents pipe wear and fatigue
Easy installation & removal
Modular (can be stacked in multiple layers)
Available in light, heavy, and twin series

5. Types Based on Load

Type	Use Case
Light Series	Low-pressure lines
Heavy Series	High-pressure hydraulic lines
Twin Series	Parallel pipe routing

6. Applications

Hydraulic power packs
CNC machines
Construction equipment
Oil & gas pipelines
Automotive and industrial machinery

7. Advantages Over Normal Clamps

Reduces vibration-induced failures
Increases pipe life
Maintains alignment accuracy
Prevents loosening due to dynamic loads

8. Important Selection Parameters

Pipe outer diameter (OD)
Operating pressure & vibration level
Material (PP / Nylon / Rubber-lined)
Temperature resistance
Mounting type